Potential Sources of Error in RTD

Heatcon Sensors

Sources of Error in RTD

RTD’s i.e. the Resistance-thermometer-systems are prone to 3 major sorts of errors:  one is the tolerances built into the thermometers inherently, second is with the gradients between the thermometer & the measuring medium, and third type of errors in the path between the sensor & the display/control device. Some error sources are purely electronic; while others can be due to the mechanical designing of the thermometers. 

  • Conformity or Interchangeability: Interchangeability or conformity defines the amount of resistance by which the thermometer is allowed deviation from the standard curve.
  • Sensitivity: The change in resistance per degree temperature change is actually the function of the base resistance as well as TCR (which is the Temperature-Coefficient-of-Resistance). 
  • Insulation Resistance: If the sensing element & the leads are not insulated fully from the housing, a bypass effect happens, wherein, the housing tends to become a parallel resistance that tends to lower the apparent values. 
  • Self-Heating: The resistance thermometers are the passive resistance sensors; they need a measured current for producing beneficial signals. As this particular measuring-current tends to heat up the cell wire above the actual ambient temperature, errors are bound to occur if excess heat is not being dissipated. 
  • Time Constant: The time constant is actually the indicator of the sensitivity or responsiveness of the resistance thermometers to any temperature changes. The rate of these responses is dependent over the thermometer’s mass as well as the rate at which heat is being transferred from the outermost surface towards that of the sensing element. A faster time constant decreases the chances of errors in the system subject to quick changes in the temperature. 
  • Repeatability: The amount of agreement between 2 consecutive readings of any thermometer happens to be its repeatability. Loss of this repeatability may lead to temporary or permanent changes happening in the element’s resistance characteristics & they can eventually lead to exposing the thermometer to temperatures which are at some specified range endpoints or above them. 
  • Stability: Being stable is a long deviation of the readings of the thermometer. A normal specification limits such deviations to only 0.1 degree Celsius per year in nominal mode. Usual services that stay well within the temperature range tend to result in very less drift. Drift is actually the consequence of the element’s material; platinum happens to be the most stable one; encapsulating those materials that can contaminate the element; as well as the mechanical stress which is there on the element due to the expansion of coils or some other supporting structure. 
  • Shock & Vibration: Mechanical shock as well as vibration tend to alter the reading of any such thermometer or can also lead to total failure. In reality, stability as well as durability is somewhat unique. Designed for maximum stability, the lab thermometers contain unsupported elements that are too sensitive for use in industrial applications. The elements of most such industrial RTDs are supported completely by the bobbin or some other packaging material, so that they can withstand even the most extreme environments quite well. 
  • Packaging & Heat Transfer: Sheaths & other such structures neighboring resistance elements must be maximizing the transfer of heat from any detected environment, and must be minimizing the transfer of heat from any environment that can change the reading, & thus provide the elements with the required protection.

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